• MEM07023C - Program and set up CNC manufacturing cell

Assessor Resource

MEM07023C
Program and set up CNC manufacturing cell

Assessment tool

Version 1.0
Issue Date: May 2024


The unit extends to CNC machines and associated integrated equipment/robots used in flexible manufacturing cell and other advanced operations. This may include the use of multi-spindle machines, 4 and 5 axis machines and pallet loaded machining centres. Work is performed to predetermined standards, specifications and quality.

Where machining skills in excess of Unit MEM07005C (Perform general machining) are required, then appropriate units should also be selected. Unit MEM12003B (Perform precision mechanical measurement) should also be accessed when precision measurement skills are required.

Band: B

Unit Weight: 6

This unit covers programming operations, setting up the cell and testing the operation of the cell.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)

Prerequisites

Path 1

MEM07015B

Set computer controlled machines/processes

MEM07016C

Set and edit computer controlled machines/processes

MEM07018C

Write basic NC/CNC programs

MEM07019C

Program NC/CNC machining centre

MEM07020C

Program multiple spindle and/or multiple axis NC/CNC machining centre

MEM07024B

Operate and monitor machine/process

MEM07028B

Operate computer controlled machines/processes

MEM09002B

Interpret technical drawing

MEM12023A

Perform engineering measurements

MEM18001C

Use hand tools

Path 2

MEM07005C

Perform general machining

MEM07006C

Perform lathe operations

MEM07007C

Perform milling operations

MEM07015B

Set computer controlled machines/processes

MEM07016C

Set and edit computer controlled machines/processes

MEM07018C

Write basic NC/CNC programs

MEM07019C

Program NC/CNC machining centre

MEM07020C

Program multiple spindle and/or multiple axis NC/CNC machining centre

MEM09002B

Interpret technical drawing

MEM12023A

Perform engineering measurements

MEM18001C

Use hand tools


Employability Skills

This unit contains employability skills.




Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

A person who demonstrates competency in this unit must be able to program and set up CNC manufacturing cell. Competency in this unit cannot be claimed until all prerequisites have been satisfied.

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Assessors must be satisfied that the candidate can competently and consistently perform all elements of the unit as specified by the criteria, including required knowledge, and be capable of applying the competency in new and different situations and contexts.

Context of and specific resources for assessment

This unit may be assessed on the job, off the job or a combination of both on and off the job. Where assessment occurs off the job, that is the candidate is not in productive work, then an appropriate sim-ulation must be used where the range of conditions reflects realistic workplace situations. The competencies covered by this unit would be demonstrated by an individual working alone or as part of a team. The assessment environment should not disadvantage the candidate.

This unit could be assessed in conjunction with any other units addressing the safety, quality, communication, materials handling, recording and reporting associated with programming and setting up CNC manufacturing cells, or other units requiring the exercise of the skills and knowledge covered by this unit.

Method of assessment

Assessors should gather a range of evidence that is valid, sufficient, current and authentic. Evidence can be gathered through a variety of ways including direct observation, supervisor's reports, project work, samples and questioning. Questioning techniques should not require language, literacy and numeracy skills beyond those required in this unit of competency. The candidate must have access to all tools, equipment, materials and documentation required. The candidate must be permitted to refer to any relevant workplace procedures, product and manufacturing specifications, codes, standards, manuals and reference materials.

Guidance information for assessment


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Required skills

Look for evidence that confirms skills in:

reading and interpreting relevant drawings, specifications and instructions

loading/downloading NC/CNC programs into the individual machine controllers

writing NC/CNC programs

linking machine controllers of NC/ CNC machines and transfer devices

positioning machines and equipment to optimise manufacturing cell performance

installing and adjusting tooling and work holding devices

operating manufacturing cell

checking part or product for conformance with specifications

Required knowledge

Look for evidence that confirms knowledge of:

the operations to be performed in producing the given part or product

the appropriate type(s) of NC/CNC machine to perform the required machining operations

the appropriate means of part or product transfer between machines

the reasons for selecting the chosen equipment and machinery

the NC/CNC programs for use in each of the cell components

the sequence of machining and transfer operations

the means of coordinating the operations of all components within the cell

the communication requirements between components of the cell

the methods of linking machine controllers

the precautions to be taken when linking machine controllers

the procedures for linking machine controllers can be given

the specifications of the part or product to be produced

the optimum physical relationship between the machines and equipment within the cell

the reasons for selecting this configuration of machines and equipment

the appropriate tooling for each component of the cell

the reasons for tooling selection

the appropriate work holding devices for each component of the cell

the reasons for selecting the chosen work holding devices

the effects of adjustments to tooling and/or work holding devices on the part or product specifications

operating procedures for the manufacturing cell

the measurements to be taken to check the part or product for conformance to specification

the techniques/equipment to be used to measure the part or product

the effect of adjustments on cell performance

the causes of non-essential dwell times

action to be taken to minimise dwell times

hazards and control measures associated with CNC manufacturing cells

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Engineering drawings and manufacturing specifications are interpreted and understood to determine equipment required. 
Equipment/cell schedule is programmed. 
Controllers are linked for integration. 
Manufacturing cell machines and equipment are configured to meet production specifications. 
Tooling and work holding devices are installed and adjusted to meet specifications. 
Cell is operated and adjusted to produce components to specification. 

Forms

Assessment Cover Sheet

MEM07023C - Program and set up CNC manufacturing cell
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

MEM07023C - Program and set up CNC manufacturing cell

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: